Deacom ERP

Formula Management Module

• Make changes to formulas that instantly impact inventory, production requirements, and planning.
• Set up formulas once, then scale formulas to any batch or package size
• Complete lab functions in your own style with infinitely configurable, user-definable calculations and user fields for more efficient formulation management
• Quote total production costs quickly based on unit material, labor, burden, etc.

Labor Tracking System

• Automatically collect payroll and job costing data from the shop floor
• Monitor warehouse staff’s time, attendance, and performance
• Track hours across work centers and operations
• Track rework, downtime, and maintenance costs
• Maintenance, Repair, and Operations (MRO)
• Schedule preventative maintenance tasks to avoid equipment failures and increase machine productivity
• Create maintenance schedules alongside the production schedule to ensure optimal efficiency
• Automatically generate requisitions and purchase orders by utilizing minimum stocking levels for maintenance parts and MRP functionality
• Create on-demand work requests for facility maintenance tasks and track all maintenance requests to completion
• Assign maintenance tasks to worker groups or individual workers for completion
• Build reports to analyze the life of machines and track the cost of maintenance across all facilities
• Track depreciation on all machine assets
• Attach ISO 9000 and OSHA documents for maintenance to all machines

Production Overview Module

• Schedule jobs directly through MRP functionality
• Create jobs for stock or those directly linked to sales orders
• Track accumulated hours on each job, show remaining hours, and estimated completion dates
• Take advantage of job scheduling tools for visual production management
• Schedule by separate production facilities, different product categories, and other user-defined criteria
• Determine bottlenecks based on the loading of work centers
• Set up job routings for production
• Easily calculate actual job costs with materials, labor, machine costs, purchases, and overhead
• Directly connect production equipment to the system through integrated APIs
• View live data showing each worker’s current task
• Gain a deep level of insight into production capacities for accurate forecasting
• Visually organize and manage production routings with the Master Production Calendar

Serialization and Catch Weight

• Automate production of serialized products at each case level as well as catch weight goods
• Sync production data from the AutoFinisher tool to the DEACOM ERP system for real-time reporting
• Palletize and generate license plate labels for all finished products
• Run production in offline mode, and collected data will automatically update in DEACOM when the connection is re-established
• Receive catch weight values directly from scale or machine without vendor configurations
• Set minimum/maximum thresholds directly from the main application
• Move jobs from scale to label in under one second
• Create product labels with GS1-128 barcodes and 2D barcodes as well as required information (product number, catch weight, serial number, and expiration date)
• Monitor the performance of work centers and operators directly from DEACOM
• Perform tests of AutoFinisher runs without interrupting production